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If different tools are required to manufacture a component, so far the process of changing tools has been rather uneconomical. In an innovative project, DMG Mori collaborated with BENZ TOOLING to develop an angle head for automatically exchanging front tools.
For the milling of a camshaft for injection pumps, UKM Fahrzeugteile GmbH relies on a driven tool developed with BENZ Tooling. With resounding success: The availability and the tool quantity have increased. At the same time, the quality of machining has improved significantly.
Higher cutting speeds and accuracy as well as shorter setup times with BENZ Solidfix® – automotive supplier Grieshaber is impressed across the board.
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Precision Gears Haenel in Bad Friedrichshall stands for the highest quality gear parts. The lathe department relies on driven tools, shaping units and static holders from BENZ Tooling. The manufacturing costs per component have been reduced by an average of approx. 10%.
The automobile manufacturer Bugatti, together with its partners BENZ, HAIMER, Bionic Production and Vogt Engineering, implemented an absolutely prestigious project: Together, the companies succeeded in producing an additively manufactured brake caliper for a Bugatti Chiron in series production. It is the largest additively printed titanium component of its kind.
For machining aluminum profiles, Mack Alu-Systeme uses multi-spindle heads with minimum quantity lubrication combined with an angle head from BENZ Tooling. Over the entire process, time savings of 10% were able to be achieved compared to the previous processing method.
Typical requirements in any tool shop are a high degree of flexibility with fast response times in single part production. Aspects such as tool variety, set-up times and, of course, precision are especially important here. This is also true at LuK, a product brand of the Schaeffler Group.
For the 24-hour service concept of HOMAG woodworking systems, it is of great importance that spare parts for delivered machines are available promptly. The use of the LinA broaching unit has significantly reduced the response time for spare parts.
For the milling of brackets for machine frames, Tox Pressotechnik relies on the BENZ Solidfix® modular quick-change system. The combination of the angular milling head and the quick-change system results in a time saving of 1.5 hours per bracket.
BENZ Tooling is one of the world's leading manufacturers and suppliers of components and systems for tool and machine tooling technology. The company employs about 300 people and is represented in over 30 countries worldwide.
